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Meadowlark  Audio  - Handmade in the USA
How we make the world's finest speakers!

 
 

In this, the first of three chapters, we will follow the process of making our unique and naturally beautiful baffles. The second chapter will show you how cabinets are constructed and finished and the third will walk you through electronic assembly and testing.

 
 

Pease click on any picture in each row to view larger pictures of that row and detailed text

 
  Lakeshore Hardwoods

Pat and Lucinda pick hardwoods

 
  Lakeshore Hardwoods

Pat and Lucinda pick hardwoods

Brian  tallies the order 

 
     
  Memphis Hardwood Lumber

Pat selects hardwoodsPat selects hardwoodPat selects exotic hardwood

Pat loads truck  
  Memphis Hardwood Lumber

Pat selects exotic hardwoods

Pat loads truck

 
     
  Pat and Joe wheel in the wood

Joe separates the hardwood

Stack of Aromatic Cedar  
  Pat and Joe wheel in the wood

Joe separates the hardwood

Stack of Aromatic Cedar

 
     
  Curly Maple ready for the

Curly Maple - first pass through the planer

Curly Maple planed  
  Curly Maple ready for the
planer

Curly Maple - first pass through the planer

Curly Maple planed

 
     
  Joe slides the board across

A stringer is sanded in the drum sander

Joe lines 'em

Hardwoods are arranged in place before gluing

 
  Joe slides the board across
the jointer
A stringer is sanded in
the drum sander
Joe lines 'em
up

Hardwoods are arranged
in place before gluing

 
 


 
 

 
  Prepared hardwoods placed
on clamps for gluing

Joe applies glue

Baffle blanks - glued
 and clamped

 
     
 

Glued baffle blanks

Another trip through the planer

 
 

Glued baffle blanks          

Another trip through the planer

 
     
  Then into the drum sander

Out of the drum sander

Final sanding on the stroke sander  
  Then into the drum sander

Out of the drum sander

Final sanding on the stroke
sander

 
     
  Baffle blanks ready for routing

CNC Router Onsrud

Baffles of Curly Cherry with Rock Maple stringers are cut on the router

 
  Baffle blanks ready for routing
Curly Cherry with Rock Maple
and Curly Maple with Walnut

Onsrud CNC Router

Baffles of Curly Cherry with Rock Maple stringers are cut on the router  
     
  Osprey baffles being cut

 
  Osprey baffles being cut on the router      
     
 

 
  Mike sands baffle using an orbital sander

Then the baffles are hand sanded

   
     
 

 
  Baffles wait for cabinets

Heritage Walnut Blue Heron 2 baffles with fancy stringers

A row of Blue Heron 2 Baffles

 
 

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